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To get the “comb” effect, I would use a router on a router table. After doing this, I would make a mold (out of wood…1/4 inch plywood), and place the acrylic on the mold and put it in my oven at the lowest setting (warm). Wait until it has formed around the mold and you now have the overflow custom made.
Did something similar to make an island for the oversized red eared slider turtle we have...which now needs a bigger tank!
It seems like a lot for a simple piece of acrylic from that site. I will look into your guy and see what he would charge first. Thanks for the heads up
Are you trying to drill your tank and add a corner overflow box afterwards? Wouldn't a HOB overflow box be cheaper and easier at this point? Either that or just buy a RR tank.
It's a shame this wasn't posted 2 weeks ago. I took out the corner overflow of a 75RR tank. The tank was broken and I converted into a reptile cage. Unfortunately, I tossed out the piece thinking no one would need it.