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I'm pretty sure Rich is done. I would love to give it a try building sumps and frag tanks but I don't have the time right now... maybe i'll just order the acrylic and one day go to work.
Aquariumsforyou.com in Long Branch NJ builds sumps. I have used them and would NOT recommend them. See my post in retailers experiences and it will explain.
I'm making one out of a 40 breeder. I have drilled bulkheads for the return and skimmer pumps, and I'm siliconing in this plastic sliding door track stuff to hold my baffles.
Way cheaper than an acrylic sump, if you can avoid breaking it :.